FPC connector soldering method
There are a variety of welding methods for FPC connectors, and these welding methods are now detailed by Konnra Electronics engineers.
The FPC connector is used for the connection of the LCD display to the drive circuit (PCB) and is currently based on a 0.5mm pitch product.
The 0.3mm pitch product has also been used in large quantities. With the recent trend of LCD drivers being integrated into LCD devices, the number of pins of FPCs has been correspondingly reduced, and related products have appeared on the market. In the longer term, FPC connectors will be expected to be integrated with other mobile phone components on the frame of mobile phones or their LCD modules.
Products are mainly used in various digital communication products, portable electronic products, computer peripherals, measuring instruments, automotive electronics and other fields, such as mobile phones, digital cameras, notebook computers, MID, MP3\4\5, handheld game consoles, audio systems, etc. .
FPC connector, contact 3mm printed circuit board mounting height, lower flip lock (one-touch rotary system), prevent detachment and FPC diagonal mating, elastic pin design, available in zero intermediate frequency and non-ZIF, available at 0.3, 0.5 The 1.0, and 1.25mm midline are available in tin-lead or lead-free surface mounts, and the top and bottom contacts are available for vertical and right angles.
Advantages of hot press:
1. Machine operation can improve welding efficiency and reduce welding operators by half;
2, Welding consistency is good;
3, No short circuit, virtual welding phenomenon, no floating welding
Pulse hot welding machine features:
1. Adopt advanced segment control temperature control system, which can flexibly set the heating state of each segment. Parameters such as temperature and time can be controlled with high precision.
2. The temperature rises quickly and stably, and the local instantaneous heating method can well suppress the thermal influence on the surrounding components.
3. When the pressure is applied, the electric heating and the cooling and cooling are simultaneously performed, and the joint is prevented from floating and being welded. It is most suitable for hot-welding, soldering and resin bonding of flexible materials and wires.
4. Display the temperature of each stage.
5. The closed-loop online feedback control of the thermocouple improves the accuracy of the temperature, and the temperature control accuracy is about 3%.
6, Welding pressure, welding time, welding temperature can be precisely adjusted.
7. It is very convenient to store 20 sets of welding parameters to replace the product.
8. Multiple solder joints are completed at one time, with high efficiency, good consistency, high welding strength, beautiful solder joints and simple operation.
9, 100,000 times of welding head life, create value for your customers.
Especially suitable for FPC TO PCB / HSC (zebra paper) TO FPC (flexible circuit board) / HSC TO LCD / TAB TO PCB zebra strip TAB and other products.
The principle of pulse DC hot welding machine, the principle of precision pulse heating power supply
1. The pulse power supply heating method is a method of heating and welding by using Joule heat generated when a pulse current flows through a high-resistance material such as molybdenum or titanium. Generally, a hot spot is connected to the front end of the heating nozzle, and the generated electric power is fed back to the control power source in real time to ensure the correctness of the set temperature.
2. The pulse current heating device is an instant heating method, and is energized and heated only when it is required to melt the solder.
2, HDD, coil, capacitor, motor, sensor and other enameled wire soldering.
3. Soldering of cables and connectors in communication equipment such as computers.
4. Soldering of CMOS, CCD and FPC boards for digital cameras and mobile phones.
5. Resin thermocompression bonding of relays, printers, compact cameras, etc.
6. The gold wire inside the microwave device is combined with hot pressing.
7, The laser head is connected to the FPC soldering
The principle of the JYR machine
JYR series inverter DC hot-press welding power source is a new power source developed by IGBT inverter technology, microcomputer control technology and modern power electronics technology. Due to the AC-DC-AC-DC conversion technology, the time control reaches millisecond accuracy, the control response and control precision are greatly improved; the DC output significantly improves the welding processability; the inverter technology also makes the device small, energy-efficient and efficient. Series advantages; the adoption of microcontroller (MCU) and electronic technology makes the device have excellent functions of modern equipment, including digital control, monitoring, fault diagnosis and protection, data transmission, etc. The equipment is complete, flexible and convenient, and adaptable. This type of equipment is especially suitable for spot welding of non-ferrous materials such as copper and aluminum, spot welding of alloy materials, spot welding of precision parts and spot welding of high quality products.
Features of JYR-02L Inverter Hot-welding Machine:
1, DC output. The welding current is pulsating DC (and the waviness is small), there is no shortcoming of the AC zero-crossing non-continuous heating of the workpiece, the heat is concentrated, the welding thermal efficiency is improved, the welding of non-ferrous materials and some difficult-to-weld materials is particularly suitable, the welding process is stable, and the welding is stable. The quality has improved significantly. At the same time, the electrode life is extended.
2. Controlled by a microcontroller (MCU) with temperature monitoring.
3. The inverter bridge adopts soft switching technology to reduce switching loss and reduce electromagnetic interference.
4. Fault diagnosis and alarm functions such as temperature abnormality, monitoring value overrun, network voltage overrun, overheating, etc.
5. The inverter bridge current is automatically turned off to enhance system protection.
6. Two-stage heating setting, with temperature ramp-down function, time width range setting (0-250ms), suitable for complex welding process.
7, 20 sets of parameters storage, convenient for a variety of welding varieties.
8, 240 × 128 LCD display, display a variety of content at the same time.
9. Strong external communication function: welding end, fault, counting signal, RS-232 data communication port, easy to use for automatic welding.
10, Data storage using EEPROM, no battery life issues.
11, The response speed is fast. Due to the high inverter frequency (4 kHz), the power-on time control period is 0.25 ms, which is 80 times higher than the 20 ms of the normal AC welder, and the control accuracy is significantly improved. Compared with the capacitor energy storage welder, it has no need of charging and discharging, and the controllability is obviously enhanced. It is especially suitable for welding precision parts and high quality, high precision and high speed welding.
12, Using advanced segment control temperature control system, can flexibly set the heating state of each segment. Parameters such as temperature and time can be controlled with high precision.
13. The temperature rise is rapid and stable, and the local instantaneous heating method can well suppress the thermal influence on the surrounding components.
14. Display the temperature of each stage.
The FPC connector is used for the connection of the LCD display to the drive circuit (PCB) and is currently based on a 0.5mm pitch product.
The 0.3mm pitch product has also been used in large quantities. With the recent trend of LCD drivers being integrated into LCD devices, the number of pins of FPCs has been correspondingly reduced, and related products have appeared on the market. In the longer term, FPC connectors will be expected to be integrated with other mobile phone components on the frame of mobile phones or their LCD modules.
Products are mainly used in various digital communication products, portable electronic products, computer peripherals, measuring instruments, automotive electronics and other fields, such as mobile phones, digital cameras, notebook computers, MID, MP3\4\5, handheld game consoles, audio systems, etc. .
FPC connector, contact 3mm printed circuit board mounting height, lower flip lock (one-touch rotary system), prevent detachment and FPC diagonal mating, elastic pin design, available in zero intermediate frequency and non-ZIF, available at 0.3, 0.5 The 1.0, and 1.25mm midline are available in tin-lead or lead-free surface mounts, and the top and bottom contacts are available for vertical and right angles.
1. Machine operation can improve welding efficiency and reduce welding operators by half;
2, Welding consistency is good;
3, No short circuit, virtual welding phenomenon, no floating welding
Pulse hot welding machine features:
1. Adopt advanced segment control temperature control system, which can flexibly set the heating state of each segment. Parameters such as temperature and time can be controlled with high precision.
2. The temperature rises quickly and stably, and the local instantaneous heating method can well suppress the thermal influence on the surrounding components.
3. When the pressure is applied, the electric heating and the cooling and cooling are simultaneously performed, and the joint is prevented from floating and being welded. It is most suitable for hot-welding, soldering and resin bonding of flexible materials and wires.
4. Display the temperature of each stage.
5. The closed-loop online feedback control of the thermocouple improves the accuracy of the temperature, and the temperature control accuracy is about 3%.
6, Welding pressure, welding time, welding temperature can be precisely adjusted.
7. It is very convenient to store 20 sets of welding parameters to replace the product.
8. Multiple solder joints are completed at one time, with high efficiency, good consistency, high welding strength, beautiful solder joints and simple operation.
9, 100,000 times of welding head life, create value for your customers.
Especially suitable for FPC TO PCB / HSC (zebra paper) TO FPC (flexible circuit board) / HSC TO LCD / TAB TO PCB zebra strip TAB and other products.
The principle of pulse DC hot welding machine, the principle of precision pulse heating power supply
1. The pulse power supply heating method is a method of heating and welding by using Joule heat generated when a pulse current flows through a high-resistance material such as molybdenum or titanium. Generally, a hot spot is connected to the front end of the heating nozzle, and the generated electric power is fed back to the control power source in real time to ensure the correctness of the set temperature.
2. The pulse current heating device is an instant heating method, and is energized and heated only when it is required to melt the solder.
3. The metal soldering tip melts the solder after it has passed through the current. After the solder melts, the power is turned off and cooling is performed. In the pressurized state until the solder solidifies, it is possible to obtain a highly reliable solder which is not soldered or floated.
Application example of pulse power heating method
1. Thermocompression bonding, soldering, etc. of flexible circuit boards in electronic products such as LCD, PDP, and mobile phones.2, HDD, coil, capacitor, motor, sensor and other enameled wire soldering.
3. Soldering of cables and connectors in communication equipment such as computers.
4. Soldering of CMOS, CCD and FPC boards for digital cameras and mobile phones.
5. Resin thermocompression bonding of relays, printers, compact cameras, etc.
6. The gold wire inside the microwave device is combined with hot pressing.
7, The laser head is connected to the FPC soldering
The principle of the JYR machine
JYR series inverter DC hot-press welding power source is a new power source developed by IGBT inverter technology, microcomputer control technology and modern power electronics technology. Due to the AC-DC-AC-DC conversion technology, the time control reaches millisecond accuracy, the control response and control precision are greatly improved; the DC output significantly improves the welding processability; the inverter technology also makes the device small, energy-efficient and efficient. Series advantages; the adoption of microcontroller (MCU) and electronic technology makes the device have excellent functions of modern equipment, including digital control, monitoring, fault diagnosis and protection, data transmission, etc. The equipment is complete, flexible and convenient, and adaptable. This type of equipment is especially suitable for spot welding of non-ferrous materials such as copper and aluminum, spot welding of alloy materials, spot welding of precision parts and spot welding of high quality products.
Features of JYR-02L Inverter Hot-welding Machine:
1, DC output. The welding current is pulsating DC (and the waviness is small), there is no shortcoming of the AC zero-crossing non-continuous heating of the workpiece, the heat is concentrated, the welding thermal efficiency is improved, the welding of non-ferrous materials and some difficult-to-weld materials is particularly suitable, the welding process is stable, and the welding is stable. The quality has improved significantly. At the same time, the electrode life is extended.
2. Controlled by a microcontroller (MCU) with temperature monitoring.
3. The inverter bridge adopts soft switching technology to reduce switching loss and reduce electromagnetic interference.
4. Fault diagnosis and alarm functions such as temperature abnormality, monitoring value overrun, network voltage overrun, overheating, etc.
5. The inverter bridge current is automatically turned off to enhance system protection.
6. Two-stage heating setting, with temperature ramp-down function, time width range setting (0-250ms), suitable for complex welding process.
7, 20 sets of parameters storage, convenient for a variety of welding varieties.
8, 240 × 128 LCD display, display a variety of content at the same time.
9. Strong external communication function: welding end, fault, counting signal, RS-232 data communication port, easy to use for automatic welding.
10, Data storage using EEPROM, no battery life issues.
11, The response speed is fast. Due to the high inverter frequency (4 kHz), the power-on time control period is 0.25 ms, which is 80 times higher than the 20 ms of the normal AC welder, and the control accuracy is significantly improved. Compared with the capacitor energy storage welder, it has no need of charging and discharging, and the controllability is obviously enhanced. It is especially suitable for welding precision parts and high quality, high precision and high speed welding.
12, Using advanced segment control temperature control system, can flexibly set the heating state of each segment. Parameters such as temperature and time can be controlled with high precision.
13. The temperature rise is rapid and stable, and the local instantaneous heating method can well suppress the thermal influence on the surrounding components.
14. Display the temperature of each stage.
15. Closed-loop online feedback control of thermocouples improves the accuracy of temperature control.
评论
发表评论